Introduction
This chapter covers standard plumbing installations. Mechanical heating/cooling/refrigeration systems, and ventilation and air conditioning systems, are more specialized forms of mechanical engineering and are generally carried out by specially trained tradesmen. Examples for these systems will not be given. However, the principles of the plumbing examples can be applied to these other systems, bearing in mind the differences in wage costs and the need for specialized tools and plant, especially for handling bulky or heavy items.
The SMM7 sections are: rainwater pipework/gutters; foul water drainage above ground; pipelines; pipeline ancillaries; and sanitary appliances/equipment.
All-in rates for pipe
Pipe is available in a bewildering variety of materials and types. For the plumber, plastics, metal and composition materials are the most common. In these materials, pipes are manufactured to carry hot and cold water; other liquids, including those that are corrosive, flammable, toxic, etc.; gases; foul water, rain water and waste water; and so on. Such pipes share certain features which make it possible to treat them as a single class for measurement, and also allow us to generalize in the explanation of how to determine all-in rates.
Pipe is supplied in lengths or coils, rigid or brittle materials being in lengths and flexible materials being in coils. The most common length is 6 m. However, some pipe is supplied in shorter or longer lengths, especially where the joint is formed as part of the pipe, as in PVC or cast iron soil pipe with spigot and socket joints. Cast iron pipe and gutters are still supplied in imperial lengths of 6 feet. Variety of lengths for pipe with integral sockets (say 1, 2, 3 and 4 m) reduces waste, because every cut produces a length with a joint and another length without a joint!
Coils of 25, 50, 100 or 150 m are common, but some pipe is supplied in 30 m or even 60 m coils. The coil length is dictated as much by what the plumber wants to keep in stock as by old traditional manufacturing processes. For example, it might not have been possible to extrude more than 30 m of a particular pipe in one operation, and therefore it became standard practice to supply in coils of that length. The pipe must inevitably be cut to length. The shorter are the cut lengths, the greater is the labour, the fewer are the joints in the running length and, depending on the rigidity of the pipe and the appliances served, the fewer are the fastenings to hold the pipe in place.
Pipe material varies in its bending ability as follows:
- Bends can be easily made, e.g. in polyethylene and polybutylene water pipe (although of large radius)
- Bends can be made with apparatus, e.g. in half hard copper pipe (BS 2871 Table X) for hot and cold water supply, using springs or a light bending machine
- Bends cannot be made and elbows or bent couplings have to be used, e.g. in cast iron pipe, uPVC soil pipe or hard thin wall copper pipe (BS 2871 Table Z).
The material is always fully specified so that identification is positive.
There is generally a standard method of fixing the pipe in position. Non-standard fixings must be fully specified in the bill item or preamble. The background to which the pipe is fixed is also given. Backgrounds are tabulated in the general rules to SMM7, 8.3(a) to (e).